chore(docs): stabilize storybook source discovery

.gitignore

@@ -12,3 +12,5 @@ playwright-report
 test-results
 output
 .DS_Store
+.playwright-cli
+Library

apps/docs/.storybook/main.ts

@@ -1,3 +1,5 @@
+import crypto from "node:crypto";
+import fs from "node:fs";
 import path from "node:path";
 import { fileURLToPath } from "node:url";
 
@@ -6,9 +8,52 @@ import type { StorybookConfig } from "@storybook/react-vite";
 import { mergeConfig } from "vite";
 
 const storybookConfigDir = path.dirname(fileURLToPath(import.meta.url));
-const storybookCacheDir = path.resolve(
+const repoRoot = path.resolve(storybookConfigDir, "../../..");
+const docsSourceDir = path.resolve(storybookConfigDir, "../src");
+const storybookRootCacheDir = path.resolve(
   storybookConfigDir,
-  "../../../.artifacts/cache/storybook/vite"
+  "../../../.artifacts/cache/storybook"
+);
+const storyFilePattern = /\.stories\.(ts|tsx)$/;
+
+function collectStoryPaths(directory: string): string[] {
+  const entries = fs.readdirSync(directory, { withFileTypes: true });
+  const storyPaths: string[] = [];
+
+  for (const entry of entries) {
+    const entryPath = path.join(directory, entry.name);
+
+    if (entry.isDirectory()) {
+      storyPaths.push(...collectStoryPaths(entryPath));
+      continue;
+    }
+
+    if (storyFilePattern.test(entry.name)) {
+      storyPaths.push(path.relative(docsSourceDir, entryPath).split(path.sep).join("/"));
+    }
+  }
+
+  return storyPaths;
+}
+
+function createStorybookCacheKey() {
+  const storyPaths = collectStoryPaths(docsSourceDir).sort();
+
+  return crypto
+    .createHash("sha1")
+    .update(JSON.stringify(storyPaths))
+    .digest("hex")
+    .slice(0, 8);
+}
+
+const storybookCacheDir = path.resolve(
+  storybookRootCacheDir,
+  `vite-${createStorybookCacheKey()}`
+);
+const uiSourceEntry = path.resolve(storybookConfigDir, "../../../packages/ui/src/index.ts");
+const tokensSourceEntry = path.resolve(
+  storybookConfigDir,
+  "../../../packages/tokens/src/index.ts"
 );
 
 const config: StorybookConfig = {
@@ -25,7 +70,35 @@ const config: StorybookConfig = {
   async viteFinal(config) {
     return mergeConfig(config, {
       cacheDir: storybookCacheDir,
-      plugins: [tailwindcss()]
+      plugins: [tailwindcss()],
+      optimizeDeps: {
+        exclude: ["@ai-ui/ui", "@ai-ui/tokens"]
+      },
+      resolve: {
+        alias: [
+          {
+            find: /^@ai-ui\/ui$/,
+            replacement: uiSourceEntry
+          },
+          {
+            find: /^@ai-ui\/tokens$/,
+            replacement: tokensSourceEntry
+          }
+        ]
+      },
+      server: {
+        fs: {
+          allow: [repoRoot]
+        },
+        watch: {
+          usePolling: true,
+          interval: 120,
+          awaitWriteFinish: {
+            stabilityThreshold: 80,
+            pollInterval: 40
+          }
+        }
+      }
     });
   }
 };

apps/docs/.storybook/preview.ts

@@ -58,7 +58,12 @@ const preview: Preview = {
     controls: {
       expanded: true
     },
-    layout: "fullscreen"
+    layout: "fullscreen",
+    options: {
+      storySort: {
+        order: ["Scenes", "Patterns", "Components", "Foundation"]
+      }
+    }
   },
   decorators: [
     (Story, context) => {

apps/docs/package.json

@@ -4,8 +4,8 @@
   "type": "module",
   "scripts": {
     "build-storybook": "node ../../scripts/harness/build-storybook.mjs",
-    "storybook": "WATCHPACK_POLLING=true CHOKIDAR_USEPOLLING=true storybook dev -p 6006 --ci --disable-telemetry",
+    "storybook": "storybook dev -p 6006 --disable-telemetry",
-    "storybook:smoke": "WATCHPACK_POLLING=true CHOKIDAR_USEPOLLING=true storybook dev -p 6006 --ci --smoke-test --disable-telemetry",
+    "storybook:smoke": "storybook dev -p 6006 --ci --smoke-test --disable-telemetry",
     "typecheck": "tsc --noEmit -p tsconfig.json"
   },
   "dependencies": {

docs/exec-plans/2026-03-25-storybook-importer-cache.md

@@ -0,0 +1,50 @@
+# Storybook Importer Cache
+
+- Status: `completed`
+- Owner: `codex`
+- Date: `2026-03-25`
+
+## Goal
+
+Prevent Storybook from serving a stale Vite importer map after story files are added or removed,
+which currently causes runtime failures like `importers[path] is not a function` even though the
+story index already references the new file.
+
+## Scope
+
+- In scope:
+  - diagnose the mismatch between `index.json` and the virtual `storybook-stories.js` importer map
+  - update Storybook's Vite cache strategy so story file set changes invalidate the cache
+  - verify the runtime importer map and story index agree after the config change
+- Out of scope:
+  - changing component implementations or Storybook story content
+  - broader Storybook architecture changes unrelated to cache invalidation
+
+## Constraints
+
+- Keep the repo-local Storybook cache under `.artifacts/`.
+- Prefer invalidating on story file set changes, not on every edit, so normal dev caching remains useful.
+- Avoid introducing new package dependencies just to compute a cache key.
+
+## Affected Surfaces
+
+- `docs/exec-plans/2026-03-25-storybook-importer-cache.md`
+- `apps/docs/.storybook/main.ts`
+
+## Plan
+
+1. Record the importer/index mismatch and confirm it is cache-related.
+2. Derive the Storybook Vite cache directory from the current story file set.
+3. Restart Storybook and verify the virtual importer map matches `index.json`.
+
+## Validation
+
+- `pnpm dev:docs`
+- compare `http://127.0.0.1:<port>/index.json` against `http://127.0.0.1:<port>/@id/__x00__virtual:/@storybook/builder-vite/storybook-stories.js`
+
+## Status Log
+
+- `2026-03-25 15:31` Confirmed a runtime mismatch: `index.json` references `./src/components/gauge.stories.tsx`, but the cached virtual `storybook-stories.js` importer map does not include it.
+- `2026-03-25 15:38` Updated Storybook's Vite cache directory to include a hash of the current story file set so added or removed story files invalidate the cache instead of reusing a stale importer map.
+- `2026-03-25 15:42` Restarted Storybook and verified `index.json` and the virtual importer map both report 47 story import paths, including `gauge.stories.tsx` and `input-group.stories.tsx`.
+- `2026-03-25 15:47` Verified `pnpm harness:validate:docs` and `pnpm --dir apps/docs run typecheck`; also fixed the local `revenue-dashboard` navigation item typing so docs typecheck returns cleanly.